Micro Hydro manufacturing in Nepal: A visit to Nepal Yantra Shala Energy

Topaz Maitland with a micro hydro turbine

For nine months I am working at an NGO called People, Energy and Environment Development Association (PEEDA), in Kathmandu, Nepal. PEEDA is an NGO dedicated to improving the livelihoods of communities, particularly the poor, by collective utilization of renewable energy resources, while ensuring due care for the environment.

My primary project is the design of a micro hydro Turgo Turbine, a small turbine which is not commonly used in Nepal. The project aims to investigate this turbine, and its potential for us in Nepal.

Nepal Yantrashala Energy (NYSE) is one of the partners on this project. NYSE is a manufacturing company specialising in micro hydro systems and I went to visit their workshop to learn about how they operate.

Micro Hydro and NYSE

At NYSE, they manufacture Pelton, Crossflow and Propeller turbines. If a client comes to them with the required head (height over which the water will drop) and flow rate, NYSE can manufacture an appropriate turbine. Every turbine is unique to the site it will be installed into.

Rough cast of a  Pelton runner cup, alongside finished cups

 

A Pelton turbine runner

 

Crossflow runners are made using strips of pipe as blades and machined runner plates to hold the blades
A Crossflow turbine runner

The aim of this project is to develop a design for a Turgo turbine (an example turgo turbine system pictured below), so that NYSE might be able to manufacture one for any given head and flow. This means that engineers such as myself need to understand how our new optimised design will operate over a range of flows and heads.

Micro Hydro in Nepal

Nepal is second only to Brazil in term of hydropower potential (1). Despite this, crippling underdevelopment and a mixture of geographical, political and economical factors leave the country lacking the resources to exploit and develop this potential (1).

Dr. Suman Pradhan, Project Coordinator at NYSE, told us that the first ever Crossflow Turbine was installed in Nepal in 1961. His father was actually one of those involved in the project. Ironically, today Nepal has to import or buy the designs for such Crossflow turbines from abroad.

Universities in Nepal do have turbine testing facilities, but funding for PhDs and other hydropower research is still heavily dependent upon foreign investment. A key area of opportunity for Nepal is the development of such research facilities. With so much hydropower potential, good work could be done to improve the performance of hydropower to suit demand and manufacturers within Nepal.

Dr. Suman hopes that this new Turgo Turbine design, alongside other designs he is trying to obtain, may widen the hydropower options available and manufacturable in Nepal.

References

1) Sovacool, B. K., Dhakal, S., Gippner, O. & Bambawale, M. J., 2013. Peeling the Energy Pickle: Expert Perceptions on Overcoming Nepal’s Energy Crisis. South Asia: Journal of South Asian Studies.

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This blog was written by Topaz Maitland, a University of Bristol Engineering Design Student on 3rd year industry placement.

My work experience: Designing a renewable energy turbine in Nepal

PEEDA is an NGO aiming to help off-grid communities in Nepal develop sustainably, primarily by introducing renewable energy sources that are owned and managed by the community.

Projects vary widely, and all funding comes from grants – that’s why there’s only six full-time staff at the office in Kathmandu, Nepal’s capital. Over the years various projects have been in partnership with the University of Bristol: that’s how I ended up working at PEEDA for my assessed year in industry. As part of the Engineering Design Degree, all students undertake a year of work experience in their third year.

Project work

My primary project for the first few months concerns the design of a pico-hydro Turgo Turbine, a small turbine which is not commonly used in Nepal despite its potential. Currently, one turbine has been imported from China and one turbine is being developed at the University of Bristol. These will be compared in the testing lab at Kathmandu University, and the final design will be manufactured in Nepal and introduced to a pilot site.

Pico-hydro Turgo Turbine

I will have the opportunity to assist with all stages of the design, working closely with the University of Bristol, the Turbine Testing Lab, and the manufacturers.

Most excitingly, I will be able to go on site visits for the project and for other projects which will involve haphazard bus journeys on winding roads to remote, beautiful areas of Nepal.

What is Kathmandu like?

The walk to work is always interesting. I may see as many as three wandering cows which are considered sacred by Hindu culture. My walk takes me past a large Hindu temple where there is always music playing and ladies in colorful saris sell flowers and fruit outside its gates.

It’s monsoon season, and after the daily downpour the mountains are visible in every direction just beyond the city.

It’s a busy, lively, polluted capital city but the people are extremely friendly and welcoming.

On my first day, my boss came to pick me up but couldn’t find the way (there are no street signs or house numbers, only vague area names). I handed the phone to the lady in the closest shop so that she could explain to him in Nepali. Every day when I walk past her little shop, she always waves hello to me.

I have been here for almost two weeks now and I have not spotted a single, functioning traffic light. My work colleagues tell me they can count all the working traffic lights in the Kathmandu Valley on two hands.

Overall, it’s mad and wonderful.
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This blog was written by Topaz Maitland, a University of Bristol Engineering Design Student on 3rd year industry placement.